The last mouldings to be shaped are only two sticks. Neither is particularly difficult. Yet both have 90° coves. Matthew advocates the technique of using a rabbet to hog out waste and maybe more importantly provide some “guide rails” for easy control of the round plane. His suggestion is to make a rabbet with arrises about 5/8 the width of the plane. That works for coves up to about 60°. For coves larger than 60°, he suggests using two (or more) rabbets.
Taking a queue from the way Matthew illustrates the techniques, here are two illustrations showing the rabbet cutting schedule that removes most of the waste before reaching for a moulding plane. Brown shows the desired profile. The blues show the rabbets. There’s a turquoise pass that leaves a chamfer to guide a small hollow plane. White shows the work left for the moulding planes; not much; saves frequent sharpening.
It worked out very well. The simpler profile calls for a 3/4 inch radius, which in a perfect world would be shaped with a #12 round. The closest I have in my mongrel set is a #11, which worked out OK. The other profile wants a 5/8 inch radius cove, which would be a #10. My closest choice was a #9, and it too worked out well. The bead is 1/4 inch radius and I actually have a #4 hollow which did the job amazingly quick.
Planes used include a snipes-bill, which I have really come to enjoy as a starter for the rabbets, my ancient wooden rabbet plane, a #9 round, #11 round, and #4 hollow. A few short minutes to sharpen the collection before starting made this work very enjoyable and left me a pile of gorgeous shavings.
Next is to cut these and assemble two beautiful stacks of mouldings.
Didn’t get much further because I stopped to build one of these:
Other articles in this series...
- Regulator Clock – Door Hinged
- Regulator Clock – Case Dry Fitted
- Regulator Clock – Jelly Side Down
- Regulator Clock – Case Frames - 2
- Regulator Clock – Glass - 2
- Regulator Clock – Case Frames - 1
- Regulator Clock – The Works work
- Regulator Clock – Glass
- Regulator Clock – Tongue & Groove planes
- Regulator Clock – Completed Mouldings
- Regulator Clock - Stick Mouldings
- Regulator Clock - Plate Mouldings
- Regulator Clock - Egg and Dart Moulding
- Regulator Clock - Eat Dessert First
- Regulator Clock - original description
- Regulator Clock – Stock Prep
- Regulator Clock – Plans for Moldings
- Taming the Rabbet