{"id":4113,"date":"2016-05-01T07:33:14","date_gmt":"2016-05-01T11:33:14","guid":{"rendered":"https:\/\/www.bob-easton.com\/blog\/?p=4113"},"modified":"2021-09-19T18:52:17","modified_gmt":"2021-09-19T22:52:17","slug":"wilsons-saw-and-hat","status":"publish","type":"post","link":"https:\/\/www.bob-easton.com\/blog\/wilsons-saw-and-hat\/","title":{"rendered":"Wilson&#8217;s Saw (and hat)"},"content":{"rendered":"<p><a href=\"http:\/\/www.wilsonburnhamguitars.net\/\">Wilson Burnham<\/a> is a luthier, handcrafting spectacular Spanish guitars from his shop in Colorado&#8217;s beautiful mountains. He wrote recently that hs is <a href=\"http:\/\/www.wilsonburnhamguitars.net\/2016\/03\/im-selling-my-tool-collection.html\">selling off<\/a> some of his tools.<\/p>\n<p>Coincidentally, I went looking for a crosscut saw on eBay and unwittingly bought one of Wilson&#8217;s saws. I have a few rip saws, but no crosscuts unless that recent vintage big-box, hardened tooth, plastic handled Stanley can be considered crosscut. That Stanley has been my saw for rough cutting for many years and is getting &#8220;old in the tooth.&#8221; It&#8217;s time for a good crosscut, especially since <a href=\"https:\/\/woodworkingmasterclasses.com\/2016\/04\/sharpening-crosscut-handsaw\/\">Paul Sellers has added a video<\/a> about sharpening crosscut saws.<\/p>\n<p><a href=\"https:\/\/www.bob-easton.com\/blog\/wp-content\/uploads\/2016\/05\/crosscut-saws.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-large wp-image-4114\" src=\"https:\/\/www.bob-easton.com\/blog\/wp-content\/uploads\/2016\/05\/crosscut-saws-1200x900.jpg\" alt=\"photo of two saws\" width=\"1200\" height=\"900\" srcset=\"https:\/\/www.bob-easton.com\/blog\/wp-content\/uploads\/2016\/05\/crosscut-saws-1200x900.jpg 1200w, https:\/\/www.bob-easton.com\/blog\/wp-content\/uploads\/2016\/05\/crosscut-saws-150x113.jpg 150w, https:\/\/www.bob-easton.com\/blog\/wp-content\/uploads\/2016\/05\/crosscut-saws-680x510.jpg 680w, https:\/\/www.bob-easton.com\/blog\/wp-content\/uploads\/2016\/05\/crosscut-saws.jpg 1600w\" sizes=\"auto, (max-width: 1200px) 100vw, 1200px\" \/><\/a>I suspect this saw wasn&#8217;t one of Wilson&#8217;s favorites, and that the handle probably arrived in rough condition\u00a0from a previous owner. It looks like the saw was not a top-line brand, but one of the second lines, often called &#8220;Warranted Superior.&#8221; The plate itself was in good shape: no kinks, no bends, no obvious rust, no pitting, and a tooth line that doesn&#8217;t need a lot of work. The handle was the main focus of my rehabilitation work. I reshaped a chipped horn and some pretty rough edges on one side. I left the original leaf carving, and then scraped off the old red finish and added my own shellac. A bent saw bolt needed replacing, and &#8220;in for a dime &#8211; in for a dollar&#8221; I replaced all three with Isaac Smith&#8217;s excellent parts. (<a href=\"http:\/\/blackburntools.com\/new-tools\/new-saws-and-related\/index.html#saw-parts\">Blackburn Tools<\/a>)<\/p>\n<p>Some of the &#8220;patina&#8221; spots on the plate showed some redness when I irritated them with sandpaper, so I irritated them some \u00a0more until the underlying\u00a0rust was gone. I&#8217;m not a big fan of restoring tools to full-shiny, just to smooth enough to work well and this one is there.<\/p>\n<p><a href=\"https:\/\/www.bob-easton.com\/blog\/wp-content\/uploads\/2016\/05\/carpenter-hat.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignright size-medium wp-image-4115\" src=\"https:\/\/www.bob-easton.com\/blog\/wp-content\/uploads\/2016\/05\/carpenter-hat-680x510.jpg\" alt=\"photo - Bob in a paper hat\" width=\"680\" height=\"510\" srcset=\"https:\/\/www.bob-easton.com\/blog\/wp-content\/uploads\/2016\/05\/carpenter-hat-680x510.jpg 680w, https:\/\/www.bob-easton.com\/blog\/wp-content\/uploads\/2016\/05\/carpenter-hat-150x113.jpg 150w, https:\/\/www.bob-easton.com\/blog\/wp-content\/uploads\/2016\/05\/carpenter-hat-1200x900.jpg 1200w, https:\/\/www.bob-easton.com\/blog\/wp-content\/uploads\/2016\/05\/carpenter-hat.jpg 1600w\" sizes=\"auto, (max-width: 680px) 100vw, 680px\" \/><\/a>About 8 minutes touch up sharpening brought the saw to a level where it easily out cuts the box-store Stanley.<\/p>\n<p>I&#8217;m quite pleased with the results and the plastic handled Stanley gets demoted to &#8220;utility saw&#8221; that I carry in the truck.<\/p>\n<p>Wilson wrapped the saw for shipping in several sheets of blank newsprint. The stuff was the perfect size for making a carpenter&#8217;s hat. So, <a href=\"http:\/\/www.wilsonburnhamguitars.net\/2016\/04\/handmade-carpenter-hat.html\">I took Wilson&#8217;s challenge<\/a> and made one (<a href=\"https:\/\/www.toolsforworkingwood.com\/blogimg\/PaperHatInstructionsTFWW.pdf\">from these plans<\/a>). Not that I need a hat, but&#8230;.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Wilson Burnham is a luthier, handcrafting spectacular Spanish guitars from his shop in Colorado&#8217;s beautiful mountains. He wrote recently that hs is selling off some of his tools. Coincidentally, I went looking for a crosscut saw on eBay and unwittingly bought one of Wilson&#8217;s saws. I have a few rip saws, but no crosscuts unless [&hellip;]<\/p>\n","protected":false},"author":8,"featured_media":0,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_genesis_hide_title":false,"_genesis_hide_breadcrumbs":false,"_genesis_hide_singular_image":false,"_genesis_hide_footer_widgets":false,"_genesis_custom_body_class":"","_genesis_custom_post_class":"","_genesis_layout":"","footnotes":""},"categories":[5],"tags":[],"class_list":{"0":"post-4113","1":"post","2":"type-post","3":"status-publish","4":"format-standard","6":"category-hand-tools","7":"entry"},"_links":{"self":[{"href":"https:\/\/www.bob-easton.com\/blog\/wp-json\/wp\/v2\/posts\/4113","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.bob-easton.com\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.bob-easton.com\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.bob-easton.com\/blog\/wp-json\/wp\/v2\/users\/8"}],"replies":[{"embeddable":true,"href":"https:\/\/www.bob-easton.com\/blog\/wp-json\/wp\/v2\/comments?post=4113"}],"version-history":[{"count":1,"href":"https:\/\/www.bob-easton.com\/blog\/wp-json\/wp\/v2\/posts\/4113\/revisions"}],"predecessor-version":[{"id":8064,"href":"https:\/\/www.bob-easton.com\/blog\/wp-json\/wp\/v2\/posts\/4113\/revisions\/8064"}],"wp:attachment":[{"href":"https:\/\/www.bob-easton.com\/blog\/wp-json\/wp\/v2\/media?parent=4113"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.bob-easton.com\/blog\/wp-json\/wp\/v2\/categories?post=4113"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.bob-easton.com\/blog\/wp-json\/wp\/v2\/tags?post=4113"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}