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Clamps Fitted

March 21, 2009 by Bob Easton Leave a Comment

There is steady, albeit slow, progress in the workshop. Blog entries about cutting and dimensioning wood aren’t all that exciting. Yet, that’s most of the work in getting the boat built. Recent activity included dimensioning a very fine 13 foot long piece of Sitka spruce to 3/4 inch thickness, ripping of a couple of rubrail / gunwale strips at that thickness, dimensioning the remainder to 5/8 inch thickness and ripping strips for clamps and carlins, and then setting aside the remainder for carlin support knees. Lots of plane shavings on the shop floor!

That brings me to the clamps. No not the kind that pinch things together. This kind of clamp is a structural member in a boat. It is part of the boat’s framework, located at the top of the hull.The clamps for this boat are 5/8 inch by 1/2 inch and are fastened to the mid-frame, the bulkheads, and the stems.

clamps fittedBefore attaching the clamps, the bulkhead edges were beveled so that the clamps, and later the planks, will wrap smoothly around the bulkheads. Then, the ends of the clamps are cut to land neatly on the stems. This step, done four times, takes careful measuring with the bevel gauge and some judicious estimation of how much material to remove. For once, I was satisfied to cut a bit long and then repeat the cut as needed to sneak up on the best fit. Fastening is epoxy and silicon bronze screws.

Yesterday, the workshop temperature was near 60, warm enough for epoxy. Today, the first day of Spring, brought snow, freezing temps and a cooler shop. So, permanent attachment will wait for warmer weather.

Next, a lot of thickness dimensioning of all those resawed boards for planking. That’s lots of planing, plane shavings, and very few blog entries.

As always, click on the image for a larger view.

Filed Under: Boatbuilding, Eva Won, Fiddlehead

Still Resawing – The Big One

February 28, 2009 by Bob Easton 7 Comments

The garboard planks on most boats are the largest. They are the lowest planks, the ones that attach to the keel or bottom. For this little boat, they are relatively narrow at the middle of the boat, but rise up to be quite wide at the ends of the boat. Then, we add in curvature, making the boards have a banana shape. That needs a wide board to start with.

12 foot long bench with overhanging board

I’ve saved the “big board” until now. It’s a beauty that is a bit over 12 inches wide at one end and 10 and 1/2 at the other. 16 feet long. Working this board helps one appreciate having a long bench. It also proves the ole galoot’s complaint that no bench is ever long enough. Here’s where the English style joiner’s bench with the front apron is valuable. Look closely for the holdfasts that help secure the board. The reason it’s on the bench is for edge prep, knocking off the raw edges and scoring center lines as guides for cutting.

big board

My sawbench needed modification to hold this board. There wasn’t enough room under the top for the width of the board. Space was found by adding additional cross braces below those already there, and then cutting  notches in the existing braces. That left me with a good way to hold the board, but a very short throw for the saw. So, you’ll see the sawbench sitting atop 2 by 4s to give a bit more throw; enough to do the job.

OK, I know. I know. You’re asking “Is this guy nuts? The lumber yard could have resawed all that lumber in about 15 minutes.” Yes, they could have, and would have almost doubled the cost of the lumber. Did I ever say I was a skinflint? I actually enjoy the work, especially since I can listen to Mark Levin or country music while working. Besides, while most galoots talk about their alcohol powered hand tools, mine are powered by Snickers bars.

Filed Under: Boatbuilding, Eva Won, Fiddlehead, frame saw, resawing

Warmer Shop – Resawing

February 12, 2009 by Bob Easton Leave a Comment

A February warm spell has warmed the shop the past few days.  The temperature is just about ideal for resawing lumber. My previous post about resawing was all about getting it figured out. Since then, I’ve replaced the blade in the frame saw with a blade cut from an old Disston rip saw. Along the way, I learned saw sharpening enough to make this particular blade a wicked sharp saw. It has now been tuned enough to make straight cutting easy and accurate.

I’m working my way through a stack of 4/4 live edge white cedar. The first full board was 8 inches wide 14 feet long. The current board is 10.5 inches wide and 16 feet long. With the current stack of lumber, it will be resaw, resaw, resaw, for quite  a while.

Filed Under: Boatbuilding, Eva Won, Fiddlehead, frame saw, resawing

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