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Carving on a Dovetailed Box

February 8, 2013 by Bob Easton 10 Comments

photo of carvingIt’s been a long road. My serious woodworking interests started when I came through the door marked “small boats.” Since then, I’ve passed through many doors, each offering new interests and challenges. None included or required dovetail joinery. Until now… That’s one reason why I have been rehabilitating saws lately.

Oh yes, carving still holds my main interest, but carvings need a purpose. Not being one to construct elaborately carved furniture, photo of box - lid  prominentI find smaller forms more appealing. Hence, the boxes. But… dovetails? Really? (You know, small boats have neither straight lines nor square joins … nor dovetails.) OK. OK.

I’m learning from yet another master. Paul Sellers is in the midst of a boxmaking series at his Woodworking Masterclasses online school. While I find his classes excellent, Paul is one who always produces perfect results. So rare are his mistakes that he seldom advises how to correct them. photo of dovetailed cornerMy learning comes more from (alright, mostly … maybe totally) making mistakes and learning how to fix / avoid them, and I’ve learned over the past weeks that there are elebenty-seven different ways to ruin a dovetail joint. (Nope, no pictures!)

Without further jabbering, here’s the first dovetailed and carved box that’s worth showing:

Body: 4″ by 7 1/2″ by 2 1/4″
Base: 3/8″ larger all around
photo of dovetailed corner
Body: New Zealand pine
Lid: Wisconsin basswood
Finish: Shellac and paste wax

It is similar to the example Sellers has been teaching, but I’ve made it my own with the carved lid. There are a couple of other variances too.  Sellers cuts the groves for the lid with a tenon saw. That results in a grove that goes all the way through the end of the box and then needs tedious fitting of plugs to close the holes.photo of dovetailed carved box I made mine a stopped groove, like a stopped dado. This one I cut with only a chisel and knife, an experience I won’t repeat. More learning. A Record 044 just arrived from Patrick Leach in today’s mail.

Sellers also cuts the rebates on the lid (for the slides) with a tenon saw. I cut mine with an ancient Stanley #78 moving fillister plane that I call Mr. Fussy. It does the job, but takes about 4 times longer to set up than just using a saw. Doh! Yet more learning.photo of cutting the beading

One of the last little bits of learning with this project was creating the beading on the top edge. Some time ago, I did beading on the lathe’s timbers with a scratch stock. An even simpler tool, smaller too, produces results faster. Another bit of Seller’s wisdom is a simple screw in a block of wood. The crisp edge of a single slot screw makes a great cutter. Then, hit the outside corner with a light chamfer. Fast. Easy.

The box collector in our household has already claimed this one.

Filed Under: Boxmaking, Woodcarving

Carving on a Turned Object #2 – Lathe Enhancement

December 14, 2012 by Bob Easton Leave a Comment

Sometimes, there’s madness in my method. Back when I made the adjustable tool rest, I used a certain shape in anticipation of these carvings.

51+w65WS2cL._SL500_AA300_Inspiration for this pair of turnings comes from yet another Frederick Wilbur book, “Carving Architectural Details in Wood: The Classical Tradition.” A little rosette appears in the lower corners of a very ornate picture frame. It’s a classic rosette that’s frequently seen on period furnishings. Besides its appeal to me, it is sometimes carved from a turned base, one of the reasons I built a lathe.

photo of drawing and book images

As with many carvings, I like to draw the item a couple of times myself. It helps be get a better feel for the object, for knowing the turning profile, and for having a fair idea of how to create the result.

photo of steps in tutning the base

The turnings are of walnut. Because the dominant features are on the face, these need to be mounted for faceplate turning. I used a small “Easy Wood Tools” faceplate, to which I screwed some sacrificial pine. To that, the walnut is attached by the technique of gluing a layer of paper between the pine and walnut.

The turning is straightforward. Walnut works very easily. The only unusual aspect is that I have not yet made a tool rest specifically for faceplate turning. So, I improvised by F-clamping the existing tool rest across the lathe’s ways in the only way it would fit … backwards.

photo of 4 steps of carving and completing the rosettes

At my level of ability, carving is about two factors, grain and sequence. Feeling grain interaction with tools is almost second nature now. The real consideration for grain on these pieces was orientation with respect to features. I decided to place the leaves between the pedals on diagonals to the grain direction. My hope was in minimizing the likelihood of breakage. That worked out great. Sequence is the other aspect that I find challenging. What to cut first? My instinct was to set in the spaces between pedals first, and to do that with cuts that minimize the pressure on what will be the sharp ridge of the leaves. That worked out OK. The rest of the carving was to remove everything else that’s neither leaf nor pedal. 🙂

photo of enhanced tool rest

Lastly, I drilled the back of each rosette with a 3/4″ hole the depth of a metal nut, and additional 1/4″ hole to accommodate a screw. The nut is set in a pool of epoxy. The whiteness of the epoxy is due to a filler.

Finish: simple boiled linseed oil.  NO sanding harmed either this carving or me!

The result is… some classy knobs to replace the ugly wing nuts on the adjustable tool rest!

Filed Under: Shopmade, treadle lathe, Woodcarving, Woodturning

Carving on a Turned Object #2 – WIP

December 11, 2012 by Bob Easton 2 Comments

Work in Progress. Just one photo for now.

photo of a small rosette carving

Filed Under: Woodcarving, Woodturning

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