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kerfing plane

Kerfing Plane – Done

October 27, 2014 by Bob Easton 9 Comments

There are a lot more pictures this time because I read that a lot of people avoid saw making, rehabilitation and sharpening. I want to show that it’s within easy reach of anyone who wants to try and doesn’t care to wait while saws take long trips to the sharpener and back.

photo of completed plane

We can find many sharpening guides and tutorials online. Nearly all are very useful. For this particular saw plate, I followed Paul Seller’s recent tutorial about cutting saw teeth. The method worked wonderfully!

The plate itself is roughly 10″ by 1.5″, recycled from an old Disston that I cut down to make my frame saw a few years ago. Cutting to this shape was simple hack sawing. The tooth edge was smoothed “flat and straight” with a simple single-cut mill file. I decided to cut it to the same pattern I use for other resawing work, 5 TPI, zero rake, no fleam … just a dead simple aggressive rip pattern.

My ever handy Stanley No. 36 1/2 R rule has multiple scales in  8, 10, 12, 16 parts to the inch. The 10 scale made easy work of laying out a guide. The series of pictures walks through a number of steps, with notes about each. (Click any photo to start a larger slideshow.)

photo of marking the cutting guide
The 10 to the inch scale of a Stanley rule is used for marking out 5 TPI.
photo of cutting set up and two hack saws
The little no-name saw was OK for cutting the guide but gave up when it came to the plate.
photo of saw plate after saw cuts
After making the tooth spacing cuts
photo of two cutting aids
Which to use, the one with 6 moving parts and adjustments that can sometimes loosen, or… ?
photo of toothing set up
Saw filing setup. The adjustable lamp is the most important part.
photo of partially cut teeth
When looking from the edge doesn’t show what you expect, look from the side and seek those glints of light from unsharp teeth.
photo of applying set
Coarse tool, set for a gentle #8.
photo of completed plane from the nose
Finished plane – toe end
photo of completed plane from handle side
Finished plane – business side – What big teeth you have.
photo of completed plane from fence side
Finished plane – fence side
photo - making the first cut
First cut. The angle is off a bit.
photo of first kerfs
Kerfed all around. The slight angle is noticeable at the corners.
photo of first test result
First resawn board. Close enough for government work, but not for me.

End result? A small piece of pine became the test victim. I set the fence to produce a kerf 3/32″ from the edge and went at it with only casual concern. What will this thing do without a lot of fussy attention? Cutting was easy once the initial grabbing was overcome. Hint: start from the far end as one does when planing a molding. You can see in one of the pictures that the kerf is not absolutely square. It’s tilted slightly. Despite that, I ended up with two boards that have less than 1/32″ of roughness left from the cut.
photo of first test result

It will be perfect after I make an adjustment to either the face of the fence or to my right elbow.

UPDATE: It was my right elbow that needed adjustment. The plane is perfect when the monkey pushing it holds it correctly.

Filed Under: Hand tools, kerfing plane, resawing, Shopmade, Woodworking

Kerfing Plane – More carving

October 25, 2014 by Bob Easton Leave a Comment

photo of leaf like carving

…and here’s the curvy side.

Filed Under: Hand tools, kerfing plane, resawing, Shopmade, Woodworking

Kerfing Plane – a Little Carving

October 20, 2014 by Bob Easton Leave a Comment

“Hey, aren’t you done with that thing yet?” You know I can’t make something without a carving decoration.  So…

photo of carving on the fence

Here’s the harder one first. Carving straight lines along the grain line is harder than carving curves. While I’m never satisfied with a carving, this one is done enough to set aside and wait for its partner.

It’s all Shannon’s fault. During his review of a Bontz saw, he mentioned an Art Deco feature in how the saw’s back was shaped. That sparked an old interest and I was off to re-explore the genre and come up with a couple of designs.

The curvy one is next. And yes, I’ll cut a saw plate some day.

Filed Under: Hand tools, kerfing plane, resawing, Shopmade, Woodworking

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