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Hatchets – Andrei’s and mine

September 28, 2019 by Bob Easton 4 Comments

A sweet little bowl from David Fisher caught my attention a few months back. That bowl inspired me to find my old “Boy Scout hatchet,” refurbish it, find an adze, and set out on a bit of green woodworking.  But first, let’s look at a different kind of green woodworking half way around the globe.

Woodcarver Andrei on Kizhi Island, Russia

photo of church of transformation on Kizhi Island, Russia

Kizhi Island, a smallish island in Lake Onega in Russia, is now a museum.  The island is home to dozens of wooden buildings, many of them churches, the largest of which is the Church of the Transfiguration, which supports 22 onion-shaped wooden domes.  It would be easy to fill a long blog post with pictures and stories of those churches, but I will focus this post on the wooden domes and the aspen wood shingles* that cover them.  In particular, we will watch Andrei demonstrate how those shingles are created.

Our visit to Kizhi was early in the morning and I found Andrei just getting ready for his work. He was sharpening his two hatchets. He used what appears to be an Arkansas stone, and no stropping.

Using only hand gestures (I have no Russian language skills), I asked if I could test the sharpness of one of his hatchets.  His answer was the universal back and forth wagging of a finger.

photo of typical roof shingles for Kizhi Island churches
photo of Andrei sharpening his hatchets
photo of Andrei carving a shingle

Andrei then went about making a shingle, which I captured in two videos.  First, he splits a blank from an aspen log he had nearby.  I found it interesting that his splitting wedge appears to be yet another hatchet blade with the handle loop broken off.  His log is also just the right length for a shingle, and splits cleanly.

Then, in a mere 2 minutes, Andrei shaped the blank into a shingle.  I was interested not only by the shape of the log block he uses as a “workbench,” but how efficient each of his actions are.  Note how after cutting one notch, he walks the blade across the blank to the other edge to place a notch there.  No rulers, no squares, no pencils, just thousands of previous “muscle memory” actions.

*Why aspen?  One article about Kizhi cites:

Aspen is flexible, strong and doesn’t burn easily. … Aspen shingles weather to a beautiful silvery-grey and are resistant to rotting and warping.

Kizhi Island offers woodworkers and carvers who enjoy seeing how old log buildings are constructed, fretwork ornamentation, ironwork and various household and workshop items, more than one has time to see. (slideshow hint: For more detail, right-click on an image, then select open in a new tab.)

photo of several Kizhi buildings
photo of log building facade
photo of fretwork on a log building
photo of a small church
photo - detail of dome on a small church
photo of grave marker fretwork
photo of a woodworking bench
photo of a treadle lathe
photo of carved wooden bowl
photo of protective ironwork on a church window

My own hatchet

The primary difference between a store bought utility hatchet and one used for woodcarving is how the blade is honed.  Andrei’s hatchets are very nicely honed for carving.  Next time, a look at my refurbished hatchet.

Filed Under: green woodworking, Woodcarving

Other People’s Lathes – Simon Jack

November 26, 2018 by Bob Easton Leave a Comment

Some time ago, I asked all the purchasers of my Treadle Lathe ebook if they would like to show us the lathes they have built. A few responded with pictures and information. This is the fourth in a series of those responses. (1st one here, 2nd one here, 3rd one here )

I ~think~ Simon Jack lives somewhere way up in the north of Scotland.

As you will see Simon, like most builders, applies ingenuity to what he builds … and he apparently has an abundance of old auto parts to draw from. 🙂  He says:

” I’ve eventually managed to build a treadle lathe which works quite well. It’s not the prettiest thing in the world, there’s signs of emergency surgery here and there, but I’ll re-do the headstock etc etc next time i’m home. I added 30 kilos of lead diving weights to the flywheel to increase the mass, and a Ford Transit wheel disc to give the spindle added momentum. The V belt tensioner came off a 1980 model Ford Escort. All that’s needed now is a reasonably priced elephant so I can shift the thing around…. ”

In another email exchange, this time about weighted flywheels, Simon replies:

“I’m very much a novice at wood turning but then again everyone starts from square one, and learning the hard way is usually the best way.   I downloaded a lot of YouTube videos on this subject and I was left with the impression that the heavier the flywheel the better. One or two advocated an extra flywheel on the spindle (8 kilos in my case) so I tried that, and it was a definite improvement; but I still need get it properly balanced. I ended up changing this and that as I went along. I used a bicycle pedal crank cut down and re-welded to 2.5 inches between centres, i also tried 3.5″ tried 4.0″. I used oak for the head stock and the co-rod etc..”

Simon sent these photos for our enjoyment…

Simon Jack's treadle lathe
Simon Jack's treadle lathe
Simon Jack's treadle lathe
Simon Jack's treadle lathe
Simon Jack's treadle lathe
Simon Jack's treadle lathe

I very much enjoy seeing how other people have built their own versions of lathes. It is interesting how we adapt to our own tastes, needs, and available materials. Every one of these lathes shows ingenuity in solving some of the mundane foibles of home-built machines, and gives me ideas of how to make some of my own improvements.

THANKS very much for showing us your work Ty, Dave, Joseph and Simon. This is the last of the lathes people told me about. If you have a lathe you would like others to see, please let me know and I’ll be delighted to show your work too.

Simon and all the rest of you, are very welcome to add additional information or discussion with the Comments form below.

Filed Under: treadle lathe

Other People’s Lathes – Joseph Henson

November 19, 2018 by Bob Easton Leave a Comment

Some time ago, I asked all the purchasers of my Treadle Lathe ebook if they would like to show us the lathes they have built. A few responded with pictures and information. This is the third in a series of those responses. (1st one here, 2nd one here.)

Joesph Henson appears to live somewhere in Virginia, USA.

Joseph and I have exchanged few words, neither of us starting a talkative email series. On the other hand, Joseph sent quite a few pictures. He has gone well beyond a simple practical implementation with niceties like a spoked wheel, extra curves here and there, heavily reinforced supports for the drive wheel, an idler wheel for belt tensioning, and a very nice handwheel on the end of the head shaft. (Makes me feel like a neanderthal for hand turning my head shaft using the belt.) Note also the index head, which Joseph used when fluting some columns you’ll see a bit later.

Joesph Henson's lathe
Joesph Henson's lathe
Joesph Henson's lathe
Joesph Henson's lathe
Joesph Henson's lathe
Joesph Henson's lathe
Joesph Henson's lathe
Joesph Henson's lathe
Joesph Henson's lathe
Joesph Henson's lathe

Joseph also sends photos of a clock he built as a gift for his wife, in which he incorporates turned objects from the late … including the columns whose flutes were managed by the indexing head.

Joesph Henson's clock
Joesph Henson's clock
Joesph Henson's clock
Joesph Henson's clock

Joseph and all the rest of you, are very welcome to add additional information or discussion with the Comments form below.

Filed Under: treadle lathe

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